Connecting the Shop Floor with a Real-Time IoT Analytics Platform
Unified sensor data from 12 production facilities into a real-time analytics platform, cutting unplanned downtime by 22%.
Client
Atlas Precision Manufacturing
Industry
Manufacturing
Timeline
7 months across 12 facilities
The Business Problem
Atlas operated 12 facilities with disconnected SCADA and MES systems, leaving plant managers without real-time visibility into equipment health and no way to predict failures before they caused costly production line stoppages.
The ORYNZEX Solution
ORYNZEX built an industrial IoT data pipeline ingesting sensor telemetry from all 12 facilities into a centralized analytics platform, layering predictive maintenance models on top to flag equipment risk before failure.
Architecture Overview
- Edge gateways streaming sensor telemetry via MQTT to AWS IoT Core
- Kafka-based ingestion pipeline normalizing data across facility types
- Predictive maintenance models scoring equipment risk in near real time
- Unified Grafana dashboards for plant managers and central operations
Results
22%
reduction in unplanned downtime
18%
improvement in overall throughput
$1.8M
annual maintenance cost savings
Technologies
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